Industrial work relies a lot on the right kind of tools. Hence, it’s good to check that you have all that’s required, or you are getting tough competition on the toolkit department from your competitors. If you require tools to smoothen hard and abrasive surfaces for your industrial works, then you must acquire a few types of diamond cup wheels as these are most important in smoothening, texturing, resurfacing and polishing of surfaces.
It’s really important that you understand that different wheels are designed differently for varying jobs and in fact, this wheel is the life of a diamond cup grinding machine. Normally a diamond cup wheel is made by bonding tiny pieces of diamonds to a metal base which is a strong enough. Normally steel and aluminum are high choices for making that metal base. Diamonds are fitted and bonded onto the metal in varying concentrations as per the wheel purpose. The diamonds are cold pressed or welded on the metal, and these diamond surfaces forms as the abrasive cutting edge that can polish, resurface, smoother or roughen the surfaces they are run on.
Facts About Diamond Cup Wheels
These facts would tell you better how to differentiate between major diamond cup wheel styles:
- If you are looking for a diamond cup wheel which can grind and cut stones and such hard surfaces like marbles, concrete etc, then you would need one with bigger and more concentrated diamond fragments fitted all over.
- For removing coats of paints, glue, old wallpaper, epoxy coats and such things you would need a diamond cup wheel with sparsely fitted small diamonds.
- The diamond differs, as per the wheel type and the job type the bond and grit size of the diamonds. The quality of the diamonds, the size and strength, all differ as per work type the wheel is made for.
- The diamond to metal bond has to be softer for diamond cup wheel that will work on a hard surface. With continued use, the diamonds get blunt with time, and hence the quality is kept high for these wheels. A grit size of 35 to 50 is right for this type.
- If the wheel would work on a soft surface, then the diamond to metal bonding would be harder. High-quality diamonds are not needed for this purpose. The grit size may vary between 80 and 120.
- Generally, two grit sizes are mixed in all wheel types. The combination may look like 16/20 or 30/40 etc. This simply means that the wheel has both sized diamonds fitted on to it in mixed quantities.
Mechanism of The Diamond Cup Wheels
The diamonds in the cup wheels are the cutting edges. They do the abrasive cutting and polishing. They are fitted on a steel base. The steel base or wheel has a main job to give a platform to the diamonds while rotating them with a steady force and balance. The diamonds fitted or rather bonded on to them are held together by the strong bond as they speedily run over the surface they are rubbed on. The grit of the diamonds does the cutting and polishing job.
The Role of The Bond
The bond of the diamond with the metal base plays a vital role in maintaining the quality and life of the diamond cup wheel. The stronger the bond, the diamond has higher chances of breaking and getting blunt. The softer the bond, the diamond can endure more and go on for more time. That is why, care is been taken to keep diamonds for rougher jobs into a softer bond so that the impact is low on the diamonds.
Do some online research to choose the right diamond cup wheel for your job.